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Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
Router Template for Milwaukee Packout Dual Full Width Boxes, Plasma Laser CNC Ready, Instant Download, .125 Off-Set On Inside Vectors Etsy
SKU ET-4510311879

DXF Files for CNC Cutting | Milwaukee Packout Router Template

Ahorre 50% Ahorre 50%
$6.00
$6.00 - $6.00
$6.00
$3.00
$3.00 - $3.00
$3.00

USA MADE

This item is designed and manufactured in the United States

Volume Pricing Available

Buying for a fleet or shop? We offer discounted shipping for bulk quantities. Send us a message for a personalized estimate.

Professional-Grade Milwaukee Packout Router Template DXF

Stop wasting time in CAD and start cutting with our professional, precision-engineered digital file. This file allows you to cut a high-accuracy Milwaukee Packout Router Template (ideally out of metal) for the Milwaukee Packout Dual Width Toolbox to streamline your woodworking and custom enclosure projects.

WHY YOU'LL LOVE IT

  • Ready-to-Cut Design: Pre-formatted, tested, and proven for immediate workshop use—no cleanup or vector path adjustments needed before cutting.
  • Optimal Offset: Features a built-in .125" offset on inside vectors to perfectly accommodate your router guide bushing or bit.
  • Software Compatibility: Fully optimized for SheetCAM, Fusion 360, Aspire, LightBurn, EnRoute, and most CNC plasma, laser, or waterjet software.
  • Instant Digital Download: Gain immediate access to the design files right after checkout—no waiting, start fabricating your shop helper today.
FEATURES & SPECIFICATIONS
File Type Digital Download (.DXF format)
Tested Gauges In-house tested and verified on 10-gauge and 14-gauge steel substrates.
Geometry Quality Clean, closed cut paths, optimal lead-ins, and zero-overlap vector line geometry.
Compatibility Fits Dual Full Width Milwaukee Packout modular toolboxes with total precision.
Origin Designed and test-cut in Apple Valley, USA — BOCO Custom
Commercial License You are welcome to use these files to cut and sell your own physical templates. Commercial file resale or sharing is strictly prohibited.

USAGE & PRODUCTION NOTES

  1. Import the downloaded DXF file directly into your preferred CAM or nesting software.
  2. Ensure your cutting system handles internal offset dimensions accurately before completing the final cut run.
  3. Use the freshly cut metal plate as a heavy-duty template alongside a router flush-trim or pattern bit to copy the shape into wood or other custom substrates.

⚠️ PLEASE NOTE: This listing is for a ROUTER TEMPLATE FILE ONLY. It is NOT intended to be cut as a structural steel mounting plate. Packout boxes are not included. All digital product sales are final.

Frequently Asked Questions

Is this a physical mounting plate?
No. This is a digital template asset designed specifically to help woodworkers build their own custom inserts, enclosures, or workbenches using wood or alternative materials. We sell separate dedicated steel mounting plate DXF files elsewhere on our shop if you need true brackets.

What does the .125" offset do?
Standard layout openings do not leave room for your router's hardware setup. The integrated .125-inch expanded clearance on the inner vector coordinates safely guides your routing bits without sacrificing the perfect, snug fitment of the toolbox locks.

Are BOCO Custom products associated with Milwaukee Tool?
Listing Note: BOCO Custom LLC is an independent fabrication outfit. We are not officially affiliated with or endorsed by any of the tool manufacturer brands shown or mentioned in our configuration listings.

10-Gauge Steel (0.1345" | Thickness of Two Stacked Dimes)

  • Best For: Heavy-duty commercial wall mounts, shop workbenches, and massive modular tool stacks.
  • The Advantage: Extreme structural stiffness. This ultra-thick steel completely eliminates flexing, twisting, and tool rattling, making it the definitive choice for demanding daily job-site use.

12-Gauge Steel (0.1046" | Thickness of a Standard House Key)

  • Best For: Mobile service vans, enclosed trailers, and standard shop organization layouts.
  • The Advantage: The ultimate sweet spot between bulletproof strength and smart weight distribution. It handles constant over-the-road vibrations flawlessly without adding unnecessary bulk to your mobile rig.

14-Gauge Steel (0.0747" | Thickness of a Nickel)

  • Best For: Handheld battery organizers, small tool holsters, and lightweight shelf accessories.
  • The Advantage: High-tensile rigidity in a streamlined profile. It provides a rock-solid, permanent mount for smaller gear while keeping your workspace layout clean and low-profile.

8-Gauge Aluminum (0.1285" | Heavy-Duty Marine Grade)

  • Best For: Open truck beds, roof racks, exterior trailer sides, and high-moisture environments.
  • The Advantage: Maximum corrosion resistance with severe weight savings. Shaved pounds keep your mobile fuel efficiency optimized while remaining completely immune to rain, snow, and road salt oxidation.

10-Gauge Stainless Steel (0.1345" | Thickness of Two Stacked Dimes)

  • Best For: Premium exposed truck bed brackets, marine applications, high-end shop builds, and ultimate weather protection.
  • The Advantage: Combines the absolute, unyielding structural rigidity of our thickest 10-gauge plate with total lifetime corrosion resistance. It requires no paint or powder coat to stay 100% immune to rust, road salt, and harsh outdoor elements.

Note: Sheet metal gauge numbers run inversely—the lower the gauge number, the thicker and more rigid the actual metal substrate is.

We fabricate our mounting solutions and accessories using commercial-grade materials built for harsh environments. Choose the right finish for your build and review our care recommendations below:

What is Proposition 65?

Proposition 65 (officially known as the Safe Drinking Water and Toxic Enforcement Act of 1986) is a California law that requires businesses to provide a warning to California consumers if their products contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

These warnings are required even if the chemical is present in incredibly low amounts that may not pose any significant risk to your health.

California Proposition 65 Warning

⚠️ WARNING: Products sold on this website can expose you to chemicals including lead, nickel, chromium, or other phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.

Why is this warning on my order?

Because BOCO Custom LLC ships products nationwide, we include this warning to ensure full compliance with California law. A Proposition 65 warning does not mean a product is unsafe or defective; it simply means the product contains a trace amount of a regulated substance. We prioritize the safety of our customers and provide this information so you can make informed purchasing decisions.

FAQ

What's the difference between metal types?
  • Mild Steel — our most common and go-to option: heavy, strong carbon steel that's affordable and versatile for heavy-duty applications (available in gauges like 10, 11, 12, 14).
  • Stainless Steel (like 304 or 316 grades): premium upgrade with excellent corrosion resistance — won't rust easily, even in wet, outdoor, or marine environments; durable with a shiny, attractive finish, but heavier and more expensive.
  • Aluminum (like 5052 alloy): lightweight (about 1/3 the weight of steel), naturally rust-resistant, easy to form, and great for weight-sensitive projects; excellent strength-to-weight ratio, ideal when you want no-rust performance without the heaviness of steel.
Which finish should I choose?
  • Raw Steel — bare metal, lowest cost, quickest; needs protection to prevent rust.
  • Powder Coat — durable textured black finish; excellent rust/chip resistance for long-term use.
  • Stainless and aluminum ship with natural mill finishes (no rust concern) and can be powder coated on request. Check product pages for exact availability by metal and gauge.
What do gauge numbers mean?

Gauge numbers measure the thickness of sheet steel. Lower numbers = thicker material. A higher gauge number means thinner steel.

How do I choose the right gauge for my project?
  • Choose thicker gauges (10 or 11) for heavy-duty strength, structural parts, or high-load applications. Example: Using the plate on a horizontal application such floor or dolly.
  • Choose thinner gauges (14) for lighter-weight parts, panels, or where cost matters more. Ideal for vertical applications suck as wall or bedside mount.
Why does gauge go backward (lower number = thicker)?
  • The gauge system originated from the number of draws needed to produce wire/sheet of that thickness. Fewer draws = thicker material = lower gauge number.

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